UK-based Allelys has transported a generator and transformer from Buckie Harbour to the Rothienorman substation. 

Allelys hauls generator and transformer to Rothienorman

Source: Allelys

The generator measured 13 m x 4.1 m x 4.3 m and was transported using a 28-axle girder frame configuration, while the transformer measured 8.5 m x 3.4 m x 4.5 m and was transported on a 16-axle girder frame.  

Due to the complex nature of the route into site, Allelys began route enabling works in early 2022. With route surveys, swept path analysis and topographical surveys carried out, a detailed route proposal was designed, which required vegetation removal, as well as the temporary removal of street furniture and fencing. More substantially, it also required an extension to the width of one of the roads and a 17.5 m overbridging operation across Gardensmill bridge to enable the transport arrangement to travel through.

The discharge of the cargo from the vessel also required engineering works due to the limited space available. Without the necessary space to position the crane and girder frame at the same time, a solution was designed to mobilise half of the girder frame and push the trailer to the end of the pier. An LG1550 crane was then rigged in front of the trailer to lift the 352-tonne generator and position it onto bog mats, also in front of the trailer.  

The 158-tonne transformer was then lifted and received onto 12 axle lines of SPMTs and transported to temporary storage. The LG1550 was then derigged to allow space for the second half of the girder frame to be moved into position. 

Both units were transhipped to SPMTs onsite to allow for the limited space within the substation. A hydraulic gantry system was then utilised to install the generator, whilst a jacking and skidding operation was performed to install the transformer. 

“All of our heavy lift projects are engineered in-house and we enjoy projects that test us. We have significant knowledge and experience within the team and this enables us to tackle complex projects such as this one. The access into the Rothernorman substation site was particularly challenging and required the input from the engineering team alongside our route survey and route planning specialists.” explained Anthony Callachan, head of heavy lift and specialist transport at Allelys.

“We also experienced severe weather conditions during the transportation of the generator and the road, which had a steep incline, was holding too much water and impacting on the traction of the equipment. Therefore, we made the decision to move to our contingency plan of stopping within the road closure and mobilising two extra trucks to provide the necessary traction.”